Commonly used in wires, cables, and batteries, a dielectric barrier prevent electrical discharge between two electrodes. They are primarily used to discourage thermal runaway and overheating in their applications and are crucial to maintaining the safety and functionality of the product. Materials Used as Dielectric Barriers Mica Mica is a very poor conductor of electricity,...Read More
Die cutting is a manufacturing process that utilizes a machine and a metal component called a die to cut specific shapes from a sheet of material. It is a quick and easy way to create customized materials for specific applications. Working with a manufacturer who provides die-cut solutions for electrical insulation and cell wrapping allows...Read More
Polyethylene terephthalate, or PET, is a clear, strong, lightweight plastic that is 100% recyclable. This versatile plastic has various applications in many industries, however, many of PET’s inherent properties make it a great choice for electrical insulation. Its high structural stability, electrical insulation, resistance to cracking, and low water absorption make PET insulation a popular...Read More
For many manufacturing processes and various other industries, it is crucial to have the proper electrical insulation materials in place. High temperatures are common in various industries and making sure the right high-temperature electrical insulation materials are in use can extend the life of your equipment and increase safety measures for your employees. There are...Read More
Commitment to Quality and Service Essential in this Critical Industry Mica tape is an essential component in various industries as it is prized for its performance in many applications including electrical insulation, fire-resistant applications, and thermal management. Its unique properties make it a popular choice for insulating cables, wires, and other electrical components. However, choosing...Read More
Batteries are used everywhere from our phones to our cars, and with such widespread use, these batteries need to be as safe as possible. Unfortunately, some batteries — particularly those used within the EV or hybrid vehicle markets — can be susceptible to thermal runaway. Thermal runaway refers to a chain reaction from individual batteries...Read More
Tailoring Your Material to Your Application is Critical The world today runs on batteries, of many types and styles. Larger battery packs power electric vehicles (EVs), smaller lithium-ion or lithium polymer batteries fuel our cellphones and tablets and even ‘traditional’ batteries empower a plethora of hand-held devices. However, each of these use cases needs battery...Read More
Commitment to Quality and Service Essential in this Critical Industry Motor insulation solutions remain a critical component in essential industries, including the construction of high voltage power generating coils and the manufacturing of various hairpin motors serving the EV and HEV markets. Insulation systems are particularly important when it comes to motor and generator coils,...Read More
It’s no secret that heat shrink tubing is a critical element in production for many industries, from component manufacturing for automotive and aerospace to sporting goods. But PET (Polyethylene Terephthalate, or Polyester) layflat tubing, while also being heat shrinkable, maximizes the impact of this versatile element for battery production. Heat shrink tubing is often used...Read More
High voltage insulation testing is important when making changes to high voltage coil designs. Companies need to confirm that the performance of the new design will meet or exceed the current specs. No coil manufacturer will make the decision to alter the insulation systems involved in coil construction lightly. Perhaps a coil needs to be...Read More
