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Welcome to the Electrolock Blog!

Electrolock provides insulation solutions tailored to meet your needs. Read industry and company news, and learn more about featured products in our collection of informative blog posts below.

rotary die cutting for panel components

Key Considerations of Rotary Die Cutting for Electrical Insulation

Rotary die cutting provides cost-effective, high-precision manufacturing for electrical insulation parts. Learn more about when to implement this process.
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motor slot insulation

Understanding Custom Motor Slot Insulation for Electric Vehicle Applications

Custom motor slot insulation is essential for EV applications, enabling thinner profiles that maximize power density while meeting automotive requirements.
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form wound stator coils

Insulation for Form-Wound Stator Coils Impacts Power and Efficiency in High Voltage Systems

Examining the Critical Role of Insulation in Motor and Generator Performance In high voltage electrical systems, the quality of insulation materials used in form-wound stator coils directly impacts system performance, safety, and longevity. As power demands increase and space constraints tighten, engineers face growing challenges in selecting the optimal insulation solutions. Electrolock has been engineering...
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coil insulation shown on an industrial power generator

Optimizing Coil Insulation for Motor and Generator Performance

Electric motors and generators represent the beating heart of modern industry, transforming energy with remarkable efficiency. Yet their performance hinges on components that most users never see: the sophisticated insulation systems protecting and enhancing their coils. Coil insulation determines not just operational safety, but also power output, efficiency, and service life in applications ranging from...
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lay flat tubing

Lay Flat Tubing for Reliable Electrical Insulation

In electrical engineering, selecting the appropriate insulation materials is critical for ensuring system safety, performance longevity, and manufacturing efficiency. Lay flat tubing represents one of the most versatile and effective solutions for protecting electrical components across various applications, particularly in battery systems, electric vehicles, and sensitive electronics. Let’s take a closer look. Custom Solutions for...
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Close-up of lithium battery control unit and the thermal propagation barriers contained within

Thermal Propagation Barriers and Energy Storage Safety for Lithium-Ion Systems

Lithium-ion batteries are powerful and ideal for use in a wide range of applications, particularly electric vehicles. However, lithium-ion systems can become overheated easily and may be prone to damage in extreme temperatures. To combat this, it is important to have the proper thermal propagation barriers within your lithium-ion batteries. Why are Thermal Propagation Barriers...
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thermal runaway protection is critical for electric car lithium battery packs

Thermal Runaway Protection in EV Batteries: The Role of Mica

Electric vehicles, or EVs, are becoming increasingly popular in the automotive industry. With their growing popularity, it is important to ensure these vehicles are as safe and efficient as possible, and one of the most dangerous aspects of EV batteries is the potential for thermal runaway. What Is Thermal Runaway? Thermal runaway is what occurs...
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types of electrical insulation surrounding high voltage copper cables

Types of Electrical Insulation: Understanding Materials for Optimal Performance

Selecting the right electrical insulation material significantly impacts system performance, safety, and longevity. Understanding the characteristics and applications of different types of electrical insulation materials helps engineers and manufacturers make informed decisions for their specific requirements. Let’s examine some of the material options for electrical insulation and the performance considerations that impact the decision-making process...
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motor coil insulation

Advancements in Motor Coil Insulation: Enhancing Efficiency and Reliability

Modern industrial operations and electric vehicle applications demand increasingly sophisticated motor coil insulation systems. As power densities rise and operational environments become more challenging, the role of proper insulation in ensuring motor reliability and efficiency becomes ever more critical. Understanding current advancements in insulation technology helps engineers and manufacturers optimize their motor designs for peak...
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